company news about What is the main difference between automatic stamping production and manual stamping production?

Use automatic production system equipment, including online (or non-) paper feeding system, automatic paper cleaning and oil filling system for large covering parts, automatic loading system, automatic transfer of parts in mold process parts, and automatic unloading and even part collection system.
In order to ensure the continuous movement of the production system, the mold needs to be equipped with a ejection mechanism connected to the equipment, a sensor system to detect the product position, detect whether the mold structure is in place or even whether the mold is damaged, and the auxiliary structure on the mold assists in automatic loading and unloading.
It is necessary to consider the interference between the mold structure and the automatic pickup and placement mechanism. The mold design is relatively complex, and the design cost, manufacturing cost and later automatic debugging cost are much higher than the manual mold.
The operation of equipment and mold is stable, with less personnel participation, high production stability and stable quality.
A single machine executes a single process, and uses a transfer beam or robot to complete the transfer of parts between different processes. It is generally applicable to large parts, such as the cover plate of the car, the large structural parts of the chassis of the body in white, etc. Some small parts will be made in the form of automatic single mold, such as the seat slide rail.
features:
An automatic single mold is still a pair of molds and a machine, so the mold structure has a large space to play, good process flexibility, and can be processed into complex shapes.
Need to invest in additional automation equipment; The die dropping process is usually separate, so it is necessary to consider the additional process cost of die dropping and die dropping, but the material utilization rate is relatively high.
The ratio of operator to production unit on the machine is usually 2:1 or higher. At least two people are required to collect products for large stamping parts, and another person is required to conduct online visual inspection. In addition to the operator, another plate stacker is also required for loading.
SPM is usually 12~20, because compared with other automatic stamping production modes, the transmission distance between processes is large and the production efficiency is low.
Applicable scenario:
Large and medium-sized products with a life cycle consumption of more than 20W, such as automobile panels, body chassis parts, large household appliance shells, etc.